The Manufacturing Process of Automotive Wiring: From Copper Wire to “Vehicle Veins”

Anh Tuan, owner of a car repair shop on Nguyen Trai Street, Ha Dong, shared: “Many car owners are negligent, only focusing on the engine and gearbox but forgetting that the electrical system is equally important. It’s like the blood vessels in the human body; if there’s a problem, the car will ‘collapse’ immediately!”. Indeed, the automotive wiring system plays a crucial role in transmitting power and signals, ensuring the stable operation of all parts of the vehicle. So, how is automotive wiring manufactured? Let’s explore with Hanoi Trucks!

Automotive Wiring Manufacturing Process: A Journey from Copper Wire to Technological “Treasure”

1. Material Selection and Conductive Core Creation:

The first step in the automotive wiring manufacturing process is selecting the material for the conductive core, usually copper or aluminum. Copper is preferred due to its excellent conductivity and reasonable price. Thin copper strands are twisted together to form the wire core, ensuring flexibility and high current carrying capacity.

2. Insulation – The Protective “Armor”:

After the wire core is formed, it is coated with an insulating layer, typically made of PVC or XLPE plastic, to prevent current leakage, ensuring safety for users and vehicle equipment.

3. Twisting and Sheathing:

To enhance mechanical strength and prevent interference, individual wires are twisted together into bundles. Depending on the location and intended use, automotive wiring may be further sheathed with a protective layer of metal or composite material, providing resistance to impact, abrasion, and environmental factors.

4. Quality Control:

Each coil of wire, after completion, undergoes a rigorous testing process for conductivity, insulation, and mechanical strength to ensure the product meets quality standards before being released to the market.

Automotive Wiring Price List:

The price of automotive wiring depends on various factors such as material, size, and brand. Below is a reference price list:

Considerations for Selecting and Using Automotive Wiring:

• Choose genuine wiring from reputable sources to ensure quality and safety.
• Select the appropriate wire type for the intended use and load of the equipment.
• Install the wiring correctly, avoiding pinching, bending, or contact with hot parts of the vehicle.

Frequently Asked Questions about Automotive Wiring:

1. When Should Automotive Wiring Be Replaced?

Automotive wiring should be inspected and replaced periodically every 50,000 – 100,000km or when there are signs of damage such as cracks, broken insulation, or oxidized wire cores.

2. Is it Safe to Use Automotive Wiring from Unknown Sources?

Absolutely avoid using automotive wiring from unknown sources due to unreliable quality and the potential risk of short circuits and fire, endangering people and vehicles.

Where to Buy Quality Automotive Wiring?

Customers who need to purchase genuine, high-quality automotive wiring at competitive prices, please contact Hanoi Trucks – The trusted address for car lovers. We are committed to providing the best products and services to meet all customer needs.

Automotive wiring harness

Similar Products:

In addition to automotive wiring, Hanoi Trucks also offers a wide range of other genuine auto parts such as car batteries, oil filters, air filters, brake pads,…

Various car parts

Conclusion:

We hope this article has provided you with useful information about the manufacturing process of automotive wiring – the vital “blood vessels” of every vehicle. Please like, share this article, and follow Hanoi Trucks for more useful knowledge about cars!